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Principal Mechanical Design Engineer

Lead the mechanical design of major engine systems at an innovative aerospace startup.

Location
San Francisco, United States
Compensation
Not disclosed
Level
principal
Type
full time · On-site

Posted by employer 2 days ago

First seen on Joblaze 1 day ago

Last verified on the company career page 1 day ago

What you'll build

  • Own the mechanical architecture of major engine subsystems
  • Lead trade studies that shape engine configuration
  • Set design standards and review rigor across the mechanical design team
  • Mentor senior and mid-level engineers
  • Lead root-cause investigations on hardware failures

Must have

  • 10+ years of hands-on mechanical design experience
  • Track record of owning the architecture of a major system
  • Deep expertise in a major CAD package
  • Expert knowledge of manufacturing processes
  • Strong command of structural analysis, heat transfer, and fluid mechanics

Nice to have

  • Experience designing propulsion systems
  • Experience with high-temperature, high-speed rotating hardware
  • Flight hardware design experience
  • Familiarity with data acquisition and test program design
  • Exposure to electromechanical systems

Practical constraints

  • In-office work five days a week

Requirements

Experience
10+ years

Not disclosed in this posting: compensation, visa sponsorship.

Benefits

401k Match Flexible Work Self-managed Time-off Policy Health Insurance

Joblaze summary

In this role, the Principal Mechanical Design Engineer at Astro Mechanica is responsible for leading the mechanical architecture of major engine systems, guiding them from initial design through to flight qualification. The position requires extensive experience in mechanical design, particularly with complex hardware, and proficiency in CAD software, preferably Siemens NX. This role is suited for a seasoned engineer with a strong background in aerospace or related fields, who can mentor others and navigate technical challenges in a fast-paced environment.

Joblaze insights

  • Listed yesterday — first seen on Joblaze October 23, 2026. Last confirmed on Astro Mechanica's careers page October 23, 2026.

Quick facts

Is the Principal Mechanical Design Engineer role remote?
No — this is an on-site role in San Francisco, United States.
How much experience is required?
At least 10 years of relevant experience for this Principal Mechanical Design Engineer role.
Where is the role based?
Astro Mechanica is hiring for this position in San Francisco, United States.
What seniority level is this role?
Astro Mechanica targets principal-level candidates for this position.
Is this full-time or contract?
Full-time for this Principal Mechanical Design Engineer role at Astro Mechanica.

From the original posting

WHO WE ARE:

We're a team of hardcore engineers who live and breathe aerospace. We’re generalists who each have subject matter expertise and operate in a flat organizational structure. We move fast and build world-changing technology in a pragmatic and competent workplace culture.

WHO YOU ARE:

You’re a principal-level mechanical engineer who has led the design of complex hardware from a blank sheet to a fielded product, and you’ve built the judgment that comes from seeing designs succeed and fail in test. You set technical direction, make the hard architecture calls, and raise the bar for everyone around you, while staying close to the hardware yourself. You might come from aerospace, automotive, motorsport, energy, industrial turbomachinery, or another field where hardware runs at the edge of its limits. Propulsion experience is highly valued but not required. What matters most is a record of leading hard mechanical programs to success.

At Astro Mechanica, you’ll be a technical leader on Duality™, our jet engine built to be efficient from takeoff through supersonic flight. You’ll own the mechanical architecture of major engine systems and guide them from early prototype through flight qualification, vehicle integration, and aircraft flight. You’ll set the test-like-you-fly standard for the team.

WHAT YOU’LL DO:

  • Own the mechanical architecture of major engine subsystems, defining requirements, interfaces, and design approach

  • Lead trade studies that shape engine configuration, and make clear, defensible decisions when the data is incomplete

  • Set design standards, analysis practices, and review rigor across the mechanical design team

  • Lead design reviews and serve as the technical authority on mechanical design questions

  • Mentor senior and mid-level engineers through design reviews, hands-on guidance, and day-to-day collaboration

  • Work across propulsion, aircraft, test, and manufacturing teams to resolve system-level tradeoffs

  • Stay hands-on in CAD, analysis, prototype builds, and testing when the work calls for it

  • Lead root-cause investigations on hardware failures and drive corrective actions to closure

  • Identify technical risks early and build the plans to retire them

WHAT WE’RE LOOKING FOR:

  • 10+ years of hands-on mechanical design experience, including technical leadership of complex hardware programs from concept through build and test

  • A track record of owning the architecture of a major system or product, not just individual components

  • Deep expertise in a major CAD package (Siemens NX preferred; we’ll support your transition from CATIA, Creo, or SolidWorks)

  • Expert knowledge of manufacturing processes, including machining, additive, and sheet metal, along with precision measurement and GD&T

  • A strong command of structural analysis, heat transfer, and fluid mechanics, with the judgment to know when analysis is good enough and when to go test

  • Experience mentoring engineers and raising the technical bar of a team

  • The ability to communicate complex technical tradeoffs clearly to engineers, leadership, and external stakeholders

  • Comfort making decisions under uncertainty in a fast-moving environment

NICE TO HAVE:

  • Experience designing propulsion systems, such as gas turbines, rocket engines, or other turbomachinery

  • Experience with high-temperature, high-speed rotating, or pressurized hardware

  • Flight hardware design, qualification, or certification experience

  • Familiarity with data acquisition, instrumentation, and test program design

  • Exposure to electromechanical systems or power electronics integration

  • Experience at an early-stage hardware company during rapid growth

PERKS AND BENEFITS:

  • Comprehensive medical, dental, and vision insurance, including Flexible Spending Accounts (FSA)

  • 401(k) program and transparent stock option plan

  • Flexible work environment

  • Company-funded perks, including weekly team lunches and Astro Mechanica swag

Standard company text repeated across Astro Mechanica's postings is omitted here.

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