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Sr. Process Engineer (Starlink)

Join SpaceX as a Sr. Process Engineer to optimize production tools and processes for the Starlink project.

Location
Bastrop, TX
Compensation
Not disclosed
Level
senior
Type
full time

Requirements

Experience
5+ years
Education
Bachelor's degree
Visa
Sponsorship available

Joblaze summary

The Sr. Process Engineer at SpaceX is responsible for the daily operation and optimization of production tools essential for the assembly and packaging of semiconductor devices. This role requires expertise in advanced manufacturing processes, particularly in high-volume environments, with a focus on maintaining equipment uptime and improving yield rates. Ideal candidates will have significant experience in semiconductor packaging and a strong background in troubleshooting precision manufacturing tools. The position is integral to supporting SpaceX's ambitious goals in the Starlink project.

Joblaze insights

Quick facts

Is the Sr. Process Engineer (Starlink) role remote?
No — this is an on-site role in Bastrop, TX.
How much experience is required?
At least 5 years of relevant experience for this Sr. Process Engineer (Starlink) role.
Where is the role based?
SpaceX is hiring for this position in Bastrop, TX.
What's the tech stack?
Joblaze extracted these technologies from the posting: plasma cleaning, Advanced manufacturing, flip-chip bonding, Assembly, Process Engineering, semiconductor packaging.
Does SpaceX sponsor work visas for this role?
Yes — the posting indicates visa sponsorship is available for the right candidate.
What seniority level is this role?
SpaceX targets senior candidates for this position.
Is this full-time or contract?
Full-time for this Sr. Process Engineer (Starlink) role at SpaceX.

From the original posting

SpaceX was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today SpaceX is actively developing the technologies to make this possible, with the ultimate goal of enabling human life on Mars.

SR. PROCESS ENGINEER (STARLINK)

Keeping our production tools running and our processes stable is what turns engineering designs into product at volume. We are seeking a Sr. Process Engineer to own the day-to-day operation, uptime, and optimization of the packaging and assembly tools on our production floor.

RESPONSIBILITIES

  • Own day-to-day operation and uptime of production tools including flip-chip bonders, plasma cleaners, de-flux tools, automated handlers, dispense tools, and wire bonders
  • Design production processes from the lab bench through proof of concept and production ramp
  • Monitor and control key process parameters, ensuring repeatability, equipment calibration, and adherence to manufacturing specs
  • Troubleshoot tool and process issues in real-time, minimizing downtime, and driving fast root-cause resolution
  • Collaborate with engineering teams to stabilize and improve process flows for die attach, bonding, cleaning, and packaging
  • Analyze production data and yield trends, identifying opportunities for process optimization and defect reduction
  • Push process yields above 99.9% and thermal-cycle reliability beyond 1000 cycles
  • Support factory scaling efforts, qualifying new tools and recipes that enhance unit throughput and yield

QUALIFICATIONS

  • BS or MS in an engineering discipline
  • 5+ experience in semiconductor packaging, assembly, process engineering or advanced manufacturing

PREFERRED EXPERIENCE

  • Direct experience qualifying or operating production equipment in a high-volume production environment
  • Knowledge of sub-µm die-bonding, wafer prep, and materials used in advanced packaging
  • Familiarity with statistical process control and root cause analysis methods
  • 2+ years of experience in process development or yield improvement for optical, photonic, or microelectronic devices
  • Strong troubleshooting skills with experience maintaining high-uptime operation of precision manufacturing tools
  • Familiarity with equipment and processes such as flip-chip bonding, wafer processing, plasma cleaning, and wire bonding
  • Ability to interpret process documentation, equipment specifications, and production data to drive consistent output

ADDITIONAL REQUIREMENTS

  • Comfortable working in a cleanroom or controlled manufacturing environment with cross-functional engineering teams
  • Willingness to work extended hours and weekends as needed

ITAR REQUIREMENTS:

  • To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here.

SpaceX is an Equal Opportunity Employer; employment with SpaceX is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.

Applicants wishing to view a copy of SpaceX’s Affirmative Action Plan for veterans and individuals with disabilities, or applicants requiring reasonable accommodation to the application/interview process should reach out to EEOCompliance@spacex.com.