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Senior Staff R&D Engineer – Thermal-Fluids & Process Modeling

Join Sila as a Senior Staff R&D Engineer to lead projects in thermal-fluids and process modeling for next-generation battery materials.

Location
Alameda, CA, United States
Compensation
$172k–$218k/yr
Level
staff
Type
full time · On-site

Posted by employer 1 day ago

First seen on Joblaze 1 day ago

Last verified on the company career page 1 day ago

Skills & Technologies

What you'll build

  • Lead R&D projects
  • Build and validate physics-based models
  • Identify and evaluate new technologies
  • Work closely with engineering teams
  • Document and communicate learnings

Must have

  • 10+ years of relevant professional experience
  • Proficiency in Python or similar programming languages
  • Demonstrated excellence in data analysis
  • Strong laboratory testing aptitude
  • Understanding of physics and engineering fundamentals

Nice to have

  • Hands-on COMSOL Multiphysics experience
  • Experience with high-temperature gas–solid reactors

Practical constraints

  • On-site in Alameda, CA
  • Up to 15% travel, domestic or international

Requirements

Experience
10+ years
Education
Master's degree

Not disclosed in this posting: visa sponsorship.

Joblaze summary

In this role, the Senior Staff R&D Engineer focuses on addressing complex technical challenges related to the scaling of next-generation battery materials and manufacturing technologies. The position requires a strong foundation in physics and engineering principles, with proficiency in modeling and experimental design using tools like Python and COMSOL. Ideal candidates have over ten years of experience, showcasing their ability to lead projects and mentor others while navigating a variety of engineering domains. The team is dedicated to advancing battery technology, contributing to Sila's mission of clean energy innovation.

Joblaze insights

  • Listed yesterday — first seen on Joblaze November 14, 2026. Last confirmed on Sila Nanotechnologies's careers page November 14, 2026.
  • Salary band is above the typical range for comparable tech roles (median ~$130,000).
  • Starts above 35% of 26 comparable staff other roles in United States that list Python we track (median $181,102 across 16 companies). See Python salary trends
  • Python appears in 13.4% of 291 comparable staff other roles in United States.

Quick facts

Is the Senior Staff R&D Engineer – Thermal-Fluids & Process Modeling role remote?
No — this is an on-site role in Alameda, CA, United States.
What's the salary range?
Sila Nanotechnologies lists $172,000–$218,000 for this role.
How much experience is required?
At least 10 years of relevant experience for this Senior Staff R&D Engineer – Thermal-Fluids & Process Modeling role.
Where is the role based?
Sila Nanotechnologies is hiring for this position in Alameda, CA, United States.
What's the tech stack?
Joblaze extracted these technologies from the posting: COMSOL Multiphysics, Python.
What seniority level is this role?
Sila Nanotechnologies targets staff-level candidates for this position.
Is this full-time or contract?
Full-time for this Senior Staff R&D Engineer – Thermal-Fluids & Process Modeling role at Sila Nanotechnologies.

From the original posting

About Us

Who You Are

Sila’s Process and Equipment R&D group is seeking a Senior Staff R&D Engineer to help tackle hard technical challenges as we scale up next-generation battery materials and first-of-a-kind manufacturing technology. This team dives deep into the core principles governing our products and their production — including reaction kinetics, energetics, transport phenomena, process & equipment architecture, and material properties – to develop the fundamental knowledge required to design technology and predict behavior at giga-factory scale. You’ll explore new reactions and their impacts, lead root-cause investigations, develop novel experimental approaches, and lead R&D projects.

You’re an engineer with a curiosity and drive to understand how things actually work. You have a tendency to crush problems completely, breaking them down to interpret the relevant physics, ensuring you have a fundamental understanding, then applying that to a robust solution. You don’t need to be a CFD expert, you’re an engineer with breadth, having learned a wide array of skills and domains to stay unblocked on a problem, whether they be 3D simulation, designing experimental hardware, or hands-on know-how of tube bending or soldering custom circuits - anything to get to the answer. You’ll split your time roughly evenly between modeling and experimentation, and lead the projects that tie them together. As part of a team of R&D engineers, you’ll help Sila build the foundation of knowledge required to reach Sila’s ultimate goals of delivering advanced battery materials at world-scale.

Responsibilities and Duties

  • Lead R&D projects, including method selection, experimental design, preparation, execution, and analysis
  • Apply the scientific method to technology problems and convert learnings into robust solutions
  • Build and validate physics-based models — from 0D/1D/2D models in Python to 3D simulation in COMSOL or similar — for thermal-structural, reactive, and flow problems in high-temperature reactor systems, including fluidized beds, and use them to drive R&D and process and equipment design decisions.
  • Identify and evaluate new technologies and tools that will enhance our capabilities
  • Work closely with engineering teams (e.g. process, equipment, controls, manufacturing) to translate fundamental knowledge into practical applications
  • Synthesize, contextualize, document, and communicate learnings for technical and non-technical audiences

Knowledge and Skill Requirements

  • A track record of technical leadership and mentoring without formal authority, particularly leading and delivering experimental R&D projects
  • Demonstrated use of physics-based models to drive real R&D outcomes, with the judgment to know when a 0D energy balance answers the question and when a 3D model is worth building, and the skill to design real-world validation experiments
  • Demonstrated excellence in data analysis; data cleaning, validating, and interpreting large experimental and process datasets to reach defensible conclusions
  • Strong laboratory testing aptitude, intuition for what will work and ability to execute quickly and effectively
  • Proficiency in Python or similar programming languages and data analysis tools
  • Understanding, and proven application of, physics and engineering fundamentals: heat transfer, fluids, structures, thermodynamics, reaction kinetics, transport phenomena, and materials.
  • 10+ years of relevant professional experience; an MS or PhD counts towards this

Preferred:

  • Hands-on COMSOL Multiphysics (heat transfer, structural, CFD modules) or comparable tools
  • Experience with high-temperature gas–solid reactors or chemical vapor deposition

Education

  • B.S. in engineering or physical sciences (e.g. Mechanical Engineering, Physics, etc.), advanced degrees preferred.

Location

  • On-site in Alameda, CA.
  • Up to 15% travel, domestic or international.

Physical Demands and Working Conditions

The work environment and physical demands are representative of those the employee encounters while performing the essential functions of the job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

  • Wear personal protective equipment including, but not limited to, a lab coat, gloves, safety glasses, and steel toe safety shoes
  • Pass a respirator fit test and be able to wear respiratory protection
  • Use a glove box and/or fume hood for experiments
  • Move items up to 50 lbs with the assistance of lift equipment and carts
  • Move long distances (such as from building to building) and be stationary for extended periods of time
  • Reach low shelves or items on the floor
  • Climb stairs or over containment walls
  • Operate a computer and other office equipment, such as a laptop, copier/printer, etc in a fixed location

The starting base pay for this role is between $172,000 and $218,000 at the time of posting. The actual base pay depends on many factors, such as education, experience, and skills. Base pay is only one part of Sila’s competitive Total Rewards package that can include benefits, perks, and equity. The base pay range is subject to change and may be modified in the future.
#LI-MY1 #LI-Remote

Working at Sila

Standard company text repeated across Sila Nanotechnologies's postings is omitted here.

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